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Safety solutions in Automated Assembly Benches
Ensuring Operator Safety and efficiency in Automated assembly benches
In the automotive industry, security in automated production lines is not only a priority but an essential component for maintaining high productivity and ensuring operator protection. Assembly benches, the hub of assembly lines, require advanced solutions that create a safe and functional work environment, reducing the risk of unauthorized access, accidents and downtime. Such events, in fact, not only negatively impact production levels, but also the quality of work and the well-being of workers.
A practical example of the effectiveness of ReeR Spa’s security solutions can be seen in the assembly line designed by DeD Automation Srl, dedicated to pedal assembly that integrates specific benches to mount bushings, brakes, clutches and final assemblies. Each block is designed with a clear access opening that facilitates the insertion of components by the operator, who can then start the cycle via a start command, and transparent panels that protect the other sides of the benches, ensuring visibility as well as safety, preventing accidental intrusion and keeping efficiency high.
Challenges in Assembly Bench Safety
Automating assembly benches presents numerous safety-related challenges, including:
- Access protection: Preventing unauthorized entry during the work cycle is critical to avoid accidents.
- Safety command management: Integrating start, stop and reset commands is essential to reduce inefficiencies and prevent damage from separate management of safety functions.
- Safe operator-machine interaction: The use of intuitive and clear displays to show instructions and working parameters is essential to ensure safe collaboration between operator and machine.
Comprehensive protection requires the adoption of safety barriers that cover the entire access area, minimizing any possibility of reaching, even unintentionally, dangerous points.
ReeR Spa’s Solution for DeD Automation’s Assembly Benches
To meet these challenges, DeD Automation’s assembly benches are equipped with advanced safety technologies provided by ReeR Spa, including:
- EOS4 903 X Safety Barriers: With a resolution of 30 mm and a protected height of 910 mm, these barriers detect any interference and immediately stop the work cycle, protecting operators’ hands. They are easy to install, require no programming and offer the option of managing operation in manual or automatic mode. The absence of a blind zone on one side of the barriers further increases the effectiveness of the system.
- MOSAIC M1 safety controller: This device centralizes all safety functions, making control of the processing cycle more efficient, reducing the number of harnesses and minimizing downtime.
The position and height of EOS4 barriers are carefully calculated following the formula for optimal safety distance, thus preventing accidental access to hazardous areas.
To learn more about the criteria for proper safety distance, see the [ReeR Spa Safety Guide].
ReeR Solution
EOS4 Safety Light Curtain
EOS4 is a compact safety light curtain range. Includes models with integrated safety functions such as self-monitoring static outputs, control of external contactors (EDM), and selectable automatic or manual restart. 2 safety PNP static outputs. Easy connection and installation thanks to the M12 connectors and the use of unshielded cables up to 100 meters.
EOS4 903 X
Hand Detection Safety Light Curtain with Automatic/Manual Restart and EDM
- Resolution: 30 mm
- Protected height: 910 mm
- Cross Section: 28 x 30 mm
Safety Controllers and Interfaces
Mosaic is a safety hub able to manage all safety functions of machinery. Configurable and scalable, provides cost reductions and minimal wiring.
MOSAIC M1
- 8 Inputs
- 2 OSSD pairs (SIL 3)
- 2 Status Outputs
- 4 Test Outputs
- Screw terminal blocks
Protect your Production Line with Advanced Safety Solutions from ReeR Spa!
Are you looking for advanced safety solutions to automate and protect your assembly benches? Contact us for a dedicated consultation and learn how ReeR Spa’s safety solutions can help you create a safe and efficient work environment, improving productivity and minimizing risk. With our support, you can take your production line to the highest level of safety.
ReeR, your future’s safe!
